5. The post tenons are shaved to fit these mortises. Drew introduced me to Tom Donahey, who makes shaving horses for students at the school and also sells them on the school’s website. Lay out these washer holes on both rails and drill them before drilling the smaller dia. Without these holes, the bolts will be too short to fully thread through the nuts (although you could use longer bolts and skip the washer holes). The larger the throat opening, the more the work surface points upward. The flare of the posts is a compound angle determined by two things: a flare angle line (the oblique sides of a 3" equilateral triangle whose base is located 6" in from the end of the bench) along the plane of the bench surface (2).1:3 slope erected perpendicular to the bench surface with its included angle resting on the flare angle line. 5. Leather or rubber can be attached to the unnotched yoke surface. While the dumbhead shaving horse is seen in 15th and 16th-century illustrations, there is no pictorial or documentary evidence for the English style prior to the late 19th Century. However, this does not impact our recommendations. The English shaving horse may simply have escaped from record and, I suspect, its appearance in the 19th—20th Century was as a long- held, traditional tool. The seat is about 20-in. inwabo. 8. When John later improved his shaving horse, I copied and adapted his newer version for use in my joiner’s shop at Plimoth Plantation in Plymouth, Massachusetts. This one shows a cooper with a shavehorse at his feet. Drew suggested a futher change: use a treadle instead of the traditional cross bar for applying foot pressure. Effective, but they chew up the work piece.10. “When I got into green woodworking, I already had a shaving horse,” Tom said. The yoke can also be pivoted by screwing 3/8" lag screws into the ends of the yoke and hack sawing off their heads. Drill holes in the levers (D) and notch their bottom ends to receive the treadle support (N). Over the years, Tom has built more than 100 horses and streamlined their production. 12. Treadle frame sides can be made from surveyor’s stakes. D, then draw the right leg as a mirror image.

Secure a flat piece of inner tube or rubber roofing underneath the seat to prevent sliding.
Chamfer all four sides of both levers.

Temporarily screw the two rails (A) together.

[See the accompanying sidebar for Peter Follansbee’s alternative construction.]8. A tapered wedge driven through the shaft fastens the entire treadle frame apparatus together. The shaft of the piece is 7/8" diameter and protrudes through the bench and the opposite arm. Baltic birch plywood for the work support (Q), seat (R), treadle (S) and treadle cleat (T).1.

If the shaved stick points too high, your shoulders will lift and cramp. After doing a video over on the Black Bear Forge channel where I …

And my roundwood confusion was the distinction my circles made between roundwood (using still-round pieces of tree trunks and branches) and green wood (cutting, splitting, shaving, hewing, carving etc. If the wedge-shaped cutoffs cup or distort, sand them until they’re flat. For more information about class schedules and tuition fees, visit www.countryworkshops.org.Here are some supplies and tools we find essential in our everyday work around the shop. Good shaving and green woodworking (12). It’s OK if they end up less than 1-1/2-in. Fasten the other end of the cord to the rail, then re-install the pivot. Again, I’ve substituted a wooden component for the eyebolt that John uses for the treadle frame assembly.
The treadle (S) slides in between the treadle support (N) and the treadle cleats (T). 6. The head stands above the workbench and serves as the pivot for the hinged work surface. The Bits Of Roubo's Plate 11 Bench As the French Oak Roubo Project trudges forward, excitement builds as the various bits and pieces for the Plate 11 bench begin to emerge. There’s no need to tilt the bandsaw table, even though the layout lines seem to call for it. There are two washers that act as spacers between the lever arms and the backup. Make the cleat (P) 1/16-in. An adjustable bevel gauge set at a slope of 3 (vertical) to 1 (horizontal) on the flare angle line with the bevel blade aiming at the center of the proposed post mortise determines the bit’s direction.

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