Do not leave the stick in one position as this may change the shape of the die. CATHTIP's catheter tipping and hole punching machines, dies, drills and tooling are proudly made in the U.S.A., since 1995. Catheter is formed by inserting the catheter tubing into a heated mold. The die is being pre-heating before the catheter tube insertion. Load the mandrel or die into the collet of a lathe (See Figure #3) 5. After the die or mandrel has been loaded and secured in the lathe collet. Capable of tip forming, flaring or bonding almost all thermo-plastic materials to exacting standards, our catheter tipping machines can be seen producing flashless tips in the cleanrooms of the largest medical device manufacturers, as well as those of small R&D labs, worldwide. Catheter Tip Forming, Catheter Tipping or Flaring is a process to form the distal end or proximal end of the catheter using heated mold. Follow the link to read more on Catheter Tipping Applications. When the plastic tube presses against the inner surface of the die, it melts and flows into the die’s cavity. Catheter Tipping in an Induction Heated Die 2020-04-08T12:59:38+00:00 An endovascular device manufacturer aims to achieve controlled induction heating of a catheter tipping die. The catheter tipping process is started by preheating the tipping die before the catheter tube insertion. Then, it can be removed from the die. The arrows indicate the rotating motion of the die in the lathe and the stick motion.© 2016 Vante / PlasticWeld. We have supplied Catheter Tip Forming Dies, Weld Dies and their associated tooling for catheter manufacturing equipment builders and contract manufacturers since the early 1970s. Co., Inc. 9331 W. Seymour Ave., Schiller Park, IL 60176 An endovascular device manufacturer aims to achieve controlled induction heating of a catheter tipping die.UltraFlex has worked closely with the company to help them choose the most suitable In order to establish a full control over the process and the desired repeatability, a “K” type thermocouple was connected inside the die, while a temperature display unit was wired with relay to switch off the power unit. As the plastic touches the inner surface of the mold it melts and flows into the mold cavity. Understanding Catheter Tip Forming Process. Designed by: An electromagnetic field is created and channeled through customized copper coils, creating just the right amount of heat in just the right locations for tipping or bonding a particular application. The formed tip takes the shape of the die’s inner cavity forming rounded edges. 2. At this first stage, precise control over the temperature used in the die is crucial since if the die gets overheated, it will lose its magnetic properties and will not be able to heat properly. Catheter forming process uses a mold (known as catheter tip forming die) that is heated to a set temperature and the catheter tubing is inserted into a heated mold. After cooling the mold, the plastic solidifies and removed from the mold.

Which advanced technologies does Putnam offer for catheter tipping? Historically, there have been several methods used to heat the mold for shaping the catheter tip. The catheter tipping machine is built around a 450KHz, 1KW RF generator – producing enough power for your plastic forming application. Polishing stick shapes can be made using a lathe, belt sander or grinding wheel. CATHTIP's catheter tipping and hole punching machines, dies, drills and tooling are proudly made in the U.S.A., since 1995. Using gentle pressure, move the stick slowly around the inside of the die. Using gentle pressure, move the stick slowly around the inside of the die.

Catheter tipping is any secondary process performed on a catheter shaft or tip. (See Figure #1)Note: Different End Shapes are required for different applications. NOTE: Lathe, Belt Sander and Grinding Wheel should be clean and free of any METAL particles.Extra Fine diamond polish is the preferred compound to use as it will not damage or change the size of the die very quickly.on the lathe, apply a small amount of polishing compound on the end of the stick and begin polishing the die. All rights reserved. The formed tip takes the shape of the mold inner cavity. 4. The total length of the polishing stick will be determined by adding the handle length (2 inches) to the depth of the cavity in the die (1 inch) to be polished plus approximately 1/8 inch.

Putnam Plastics offers the widest range of tipping equipment and technology in the medical industry. Unifed Tool Die & Mfg. The temperature of the die is continuously monitored with a “K” type thermocouple, which allows us to monitor the process.To request more information about this particular Application test, please The stick will require a handle (approximately 2 inches long) to hold during polishing and a shaped end to use to polish. on the lathe, apply a small amount of polishing compound on the end of the stick and begin polishing the die. Our catheter contract manufacturing supports low and high volume runs and is integrated with our engineering and development teams, as well as in-house machine shop, to ensure quality, service and reliability. (See Figure #2). Almost all catheters are exposed to some kind of thermo-forming or bonding.

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